Premium Remanufactured DPF for 2007-2010 Ford 6.4L Powerstroke Diesel Engines
Ford 6.4L Powerstroke owners know that diesel particulate filter issues can significantly impact truck performance and reliability. Whether you're experiencing regeneration problems, reduced power, or dashboard warning lights, choosing the right replacement DPF is essential for restoring your truck's performance. The Ford 6.4L Diesel Particulate Filter (OEM: 9C3Z5H221-A, 9C3Z5H221-B, SKU: 360-FD7B) from DPF360 offers an exceptional solution that combines OEM-grade quality with substantial cost savings.
Why Ford 6.4L Powerstroke Engines Need Quality DPF Solutions
The Ford 6.4L Powerstroke engine, used in Super Duty trucks from 2007 to 2010, is known for its impressive towing capacity and power output. However, these engines place significant demands on their emissions systems, making DPF quality critically important. A failing or clogged diesel particulate filter can trigger multiple issues including reduced fuel economy, decreased power output, excessive regeneration cycles, and potential engine damage from excessive backpressure.
This professionally remanufactured DPF is engineered specifically for 2007-2010 Ford trucks equipped with 6.4L Powerstroke engines. The unit replaces both OEM part numbers 9C3Z5H221A and 9C3Z5H221B, ensuring broad compatibility across all four model years. Each filter undergoes comprehensive dyno testing to verify it meets or exceeds original equipment specifications for filtration efficiency and regeneration performance.
Superior Remanufacturing Process Delivers OEM Performance
DPF360's remanufacturing process transforms used diesel particulate filters into components that perform like new equipment. The process begins with thorough inspection to identify filters suitable for restoration, followed by advanced thermal cleaning that removes accumulated soot and ash without damaging the delicate ceramic substrate. Each filter then undergoes structural testing to verify integrity before final certification.
The dyno test certification process ensures every remanufactured DPF meets strict performance standards. Testing validates proper backpressure characteristics, filtration efficiency, and regeneration capability. This rigorous quality control means your truck will perform exactly as it did with the original equipment, maintaining optimal power output while meeting all emissions requirements without compromise.
Industry-Leading Warranty Coverage and Value
At $825.00, this remanufactured Ford 6.4L DPF represents exceptional value compared to new OEM replacements that can cost significantly more. The investment includes free shipping, complimentary gaskets (360-7C3Z5H247B), and an impressive two-year unlimited mileage warranty. This comprehensive warranty coverage demonstrates DPF360's confidence in their remanufacturing process and provides peace of mind for both commercial operators and personal truck owners.
The unlimited mileage warranty is particularly valuable for high-mileage applications. Whether you're running a commercial operation logging thousands of miles monthly or using your Super Duty for heavy towing, you're fully protected. This warranty eliminates the financial risk often associated with critical component replacement, making budget planning more predictable for fleet managers.
Direct Fit Installation with Complete Hardware
This DPF is engineered as a direct-fit OEM replacement part, installing exactly like the original equipment without modifications or adapters. The precise manufacturing tolerances ensure proper alignment with existing exhaust components, secure sensor mounting, and optimal sealing at all connection points. The included free gasket (part number 360-7C3Z5H247B) provides everything needed for a leak-free installation that maintains system integrity.
Professional installation is strongly recommended to ensure proper torque specifications, sensor connections, and system calibration. The 6.4L Powerstroke's complex emissions system requires correct installation procedures to function optimally. Following installation, the vehicle's computer system should be properly reset using appropriate diagnostic equipment, and regeneration parameters should be verified to ensure the DPF operates correctly.
Convenient Core Return Program Maximizes Your Savings
DPF360's streamlined core return program makes the process simple and hassle-free. After receiving your remanufactured DPF, you have 14 days to return your old filter using the prepaid shipping label provided. The core deposit will be refunded to your original payment method once the old filter is received and inspected. This recycling program supports environmental sustainability while ensuring you receive maximum value from your purchase.
The core return process is straightforward: securely package your old DPF, attach the prepaid shipping label, and drop it off at any participating carrier location. There's no need to clean the old filter or remove sensors—simply return it as removed from your vehicle. This convenience, combined with the substantial cost savings of choosing remanufactured over new, makes this an economically smart decision.
Frequently Asked Questions About Ford 6.4L Powerstroke DPF
Will this DPF fit my 2008 Ford F-350 with a 6.4L Powerstroke engine?
Yes, this remanufactured DPF is specifically designed for all 2007-2010 Ford Super Duty trucks equipped with 6.4L Powerstroke diesel engines, including F-250, F-350, and F-450 models. To verify compatibility, check your current DPF for OEM part number 9C3Z5H221A or 9C3Z5H221B. If either number matches, this unit is the correct direct-fit replacement for your truck.
How does a remanufactured DPF compare to a brand new OEM filter in terms of performance?
Remanufactured DPFs from DPF360 are restored to exact OEM specifications through professional thermal cleaning, structural inspection, and comprehensive dyno testing. They perform identically to new OEM filters in filtration efficiency, regeneration capability, and backpressure characteristics. The two-year unlimited mileage warranty provides the same confidence as new equipment, but at a fraction of the cost, making remanufactured the smart economic choice without performance compromise.
What symptoms indicate my 6.4L Powerstroke needs a new DPF?
Common symptoms of DPF failure include frequent regeneration cycles, reduced engine power or "limp mode," increased fuel consumption, excessive exhaust smoke, strong sulfur smell during regeneration, and dashboard warning lights. You may also experience difficulty maintaining highway speeds or notice the engine fan running constantly during regeneration attempts. If you're experiencing multiple symptoms, have your DPF inspected by a professional to determine if replacement is necessary.
What's included with the $825 purchase price and are there any hidden costs?
Your $825 purchase includes the complete remanufactured Ford 6.4L DPF, free shipping to your location (excluding California), a complimentary gasket (360-7C3Z5H247B), prepaid return shipping for your core, and a two-year unlimited mileage warranty. There's a refundable core deposit that's returned when you send back your old DPF within 14 days. The only additional costs would be professional installation labor and any other consumable items your mechanic recommends.
How long does a remanufactured DPF typically last in a 6.4L Powerstroke?
With proper maintenance and driving habits, a quality remanufactured DPF should last 100,000 miles or more in a 6.4L Powerstroke application. Longevity depends on factors including oil change intervals, fuel quality, driving conditions, and allowing regeneration cycles to complete. Using low-ash oil specified for diesel particulate filter applications, avoiding excessive idling, and addressing warning lights promptly will maximize DPF lifespan. The two-year unlimited mileage warranty provides added assurance regardless of your driving conditions.